MANUFACTURING ERP

Build smarter. Produce better.
Control every step.

Plan production, manage materials, track work in progress, control costs, and move finished goods into inventory through one connected manufacturing system.

Solex Manufacturing Process Architecture
CONNECTED MANUFACTURING

From raw materials to finished goods, everything stays connected.

Connect planning, materials, production, quality, inventory and costing in one continuous workflow.

Production Plan

Forecast demand and schedule production runs

Bill of Materials

Multi-level recipes and component parts lists

Material Requisition

Verify live stock and trigger purchasing

Work Order

Release jobs to designated floor lines

Production Run

Track machine cycles and floor operators

Quality Control

Inspect tolerance and verify specifications

Finished Goods

Package and record verified output

Inventory Stock

Auto-receipt into the warehouse ledger

CORE CAPABILITIES

Purpose-built tools for modern shop-floor execution.

Every feature is engineered to eliminate production blind spots, prevent material shortages, and maintain tight governance over manufacturing throughput.

CAPACITY & DEMAND

Production Planning

Plan production with clarity.

Organize what needs to be produced, when it needs to be produced, and what materials are required. Balance machine shifts against open customer demand.

RECIPES & STRUCTURE

Bill of Materials

Define exactly what goes into every product.

Manage product structures, multi-level subassemblies, raw ingredients, hardware components, and required quantities with version history.

MRP & REQUISITIONS

Material Requirements

Know what you need before production starts.

Connect production requirements with available inventory and purchasing so lines never stall waiting for missing parts or materials.

JOB SHOP EXECUTION

Work Orders

Keep every production job under control.

Track planned, active, pending, and completed production work orders with real-time floor status, assigned lines, and target timelines.

INSPECTION & COMPLIANCE

Quality Control

Build quality into the production process.

Track inspections, parameter tolerance checks, and defect quarantine checkpoints throughout incoming, in-process, and final assembly stages.

RECEIVING & LOT TRACE

Finished Goods

Move completed production directly into inventory.

Keep finished quantities, serial numbers, lot tracking, and production costs connected straight into your central warehouse stock register.

INTEGRATED PRODUCTION VISIBILITY

See production at a glance.

Track work orders, production progress, material availability and completed output from one connected workspace.

Solex Manufacturing OperationsPlant 01 · Shift 1 (Active)
ACTIVE WORK ORDERS
14
Across 4 production lines
IN PRODUCTION
8
Line utilization: 86.4%
COMPLETED TODAY
42 Units
100% Quality pass rate
MATERIAL AVAILABILITY
99.2%
0 Bottlenecks recorded
ORDER IDPRODUCT & SKUASSIGNED LINEPROGRESSTARGET OUTPUTSTATUSESTIMATED DUE
WO-1042Executive Office DeskDSK-980Assembly Line A
68%
40 / 60 UnitsIn ProductionToday, 16:30
WO-1043Ergonomic Mesh ChairCHR-410Fabrication Line B
0%
120 UnitsPlannedTomorrow, 08:00
WO-1044Steel Storage CabinetCAB-204Press Line C
100%
30 / 30 UnitsCompletedCompleted Today
WO-1045Conference Table 12ftTBL-880Assembly Line A
92%
12 / 12 UnitsQuality CheckUnder Inspection
BILL OF MATERIALS

Know exactly what goes into every product.

Define materials, components and quantities required to turn a product design into a repeatable production process.

FINISHED PRODUCT
Executive Hardwood Office DeskSKU: DSK-980 · Multi-Level Production Assembly
Active Assembly
SUB-ASSEMBLY · TABLETOPSolid Hardwood Tabletop
European Oak Hardwood Planks
UV Protective Surface Finish
SUB-ASSEMBLY · FRAMEReinforced Steel Substructure
Structural Steel Tubing
Electrostatic Powder Coating
High-Tensile Assembly Fasteners
SUB-ASSEMBLY · DRAWERSDual Soft-Close Cassette
Moisture-Resistant Core Board
Ball-Bearing Slide Channels
Brushed Aluminum Finger Pulls
MATERIAL CONTROL

Keep production moving with the right materials.

Connect manufacturing requirements with inventory and procurement so material shortages can be identified before they delay production.

Production Demand

Sales orders confirmed or safety stock buffer initiates a new manufacturing batch.

Material Requirement

BOM automatically calculates exact raw ingredient and sub-assembly requirements.

Stock Check

Live inventory scanned across warehouses for active availability and reservations.

Purchase Requirement

Material shortages automatically generate purchase requisitions to approved vendors.

Production Ready

Materials staged at line-side stations and work orders released for assembly.

WORK ORDER MANAGEMENT

Track every production job from start to completion.

Visual board tracks order states in real-time as jobs move through staging, active fabrication, testing, and stock receipt.

PLANNED
WO-1043Normal
Ergonomic Mesh Chair
120 UnitsLine B
Starts Tomorrow 08:00
WO-1046High
Modular Metal Credenza
45 UnitsLine C
Queued for Staging
IN PRODUCTION
WO-1042High
Executive Office Desk
40 / 60 Units DoneLine A · Station 04
Cycle Time: 18m
WO-1047Normal
Acoustic Wall Paneling
80 / 150 UnitsLine B · Cutting
Cycle Time: 8m
QUALITY CHECK
WO-1045Strict QA
Conference Table 12ft
12 UnitsInspection Bay 1
Dimensional & Finish QA
WO-1048Normal
Upholstered Lounge Chair
25 UnitsInspection Bay 2
Seam Strength Test
COMPLETED
WO-1044Verified
Steel Storage Cabinet
30 / 30 Units PassedWarehouse Bay 3
Stock Transferred to FG
WO-1041Verified
Reception Welcome Counter
8 / 8 Units PassedShipping Staging
Ready for Customer Dispatch
PRODUCTION COSTING

Understand the cost behind every product.

Bring material usage and production activity together to give your business clearer visibility into manufacturing costs.

SAMPLE BATCH COST ANALYSIS

Executive Desk (Batch of 50 Units)

TOTAL PRODUCTION COSTPKR 42,500 / unit
Raw Materials (56%)

Timber, steel tubing, fasteners, hardware slides, and surface coating.

PKR 23,800
Direct Labor (26%)

Cutting operators, welding technicians, assembly staff, and inspection hours.

PKR 11,050
Factory Overhead (18%)

CNC machine electricity, shop tooling wear, floor facility allocation.

PKR 7,650
* Illustrative values shown for demonstration of multi-tier cost capture. Actual variances auto-post to Finance ledger.
CONNECTED TO SOLEX ERP

Manufacturing doesn't operate alone.

Connect production with the business processes around it, including purchasing, inventory, sales, and finance.

READY TO MANUFACTURE SMARTER?

Bring your entire production process together.

Plan, produce, track and control your manufacturing operations with Solex ERP.